Cobot welding and soldering application with collaborative robot Techman TM5

Omega automatic iron head on Techman cobot

COLLABORATIVE ROBOT SOLDERING

Orion Industry offers a new automatic soldering solution with the integration of iron soldering on a collaborative robot.
This soldering method is a complete solution based on Techman Cobots and Apollo Seiko OMEGA soldering systems.
This will ensure reproducibility and limit the operator-dependent defects associated with manual soldering.

The cobot can perform many tasks, such as soldering parts with precision, improving quality and productivity in modern industrial environments.

Intelligence in the factory layout
With innovative features such as a vision system with built-in artificial intelligence, simple programming and automatic shutdown mechanisms that activate in the event of a collision with another object, cobot applications can help you increase productivity and become more competitive.

COLLABORATIVE ROBOT - For integration

This robot has a high axial travel speed and is ideal for in-line applications designed for full automation
Faster setup with integrated vision
The integrated camera detects objects in a wide field of view, and the image-enhancing lighting function ensures object recognition under almost any conditions. The camera can be used to re-centre points before soldering.
It also allows for automated inspection.
The robot is available with a reach of 700 or 900 mm / load 6kg

The soldering unit is based on the OMEGA 300W with the RSP iron unit and the LFD or ZSB wire feeder.

Specifications:

Iron module OMEGA
Type	OMEGA
Alimentation	240VAC (monophase)
Power	375W
Air pressure	4 - 5 Bar
Solder ti wire	0.4~2.0mm 0.4~1.6mm for ZSB 0.3mm (in option)
Soldering profile	297 profiles (99 points, 99 linears, 99 specials)
Temp. setting	0~500°C
Heating power	200W (max)
Temperature stand-by	Settabable
Communication	MODBUS TCP/IP Industry 4.0
Weight wire feeder	1.3kg
Weight solder head	0.8kg

You can choose the arm lengths from Techman cobots depending on the work area you need to cover.
In addition to the automatic soldering iron technology, an induction soldering unit can also be integrated for wire soldering applications.

Cobot Techman TM5
Type		TM5-700	TM5-900
Weight		22,1 kg	22,6 kg
Max payload		6 kg	4 kg
Reach		700	900
Typical Speed (m/s)		1,1	1,4
Joint Range	J1	±270°
	J2, J4, J5	±180°
	J3	±155°
	J6	±270°
Joint Speeds	J1, J2	±180°/s
	J3	±180°/s
	J4, J5	±225°/s
	J6	±225°/s
Power Source		AC240V (monophase)
Power		1400W

Presentation of the soldering module at the SEPEM exhibition in Angers (France)

Assembling the Omega automatic soldering head on the Techman TM5 collaborative robot